Intelligent Non-contact Ultrasonic Assisted Machining For Hard Material Drilling
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Intelligent Non-contact Ultrasonic Assisted Machining For Hard Material Drilling

Frequency: 28Khz Power: 500W Amplitude: More Than 10um Spindle holder: BT/ ISO/ HSK/ CAT Speed: 20000 rpm Matching Tool: Carbide End Mill Head Diameter 2- Diameter10
Availability:
Quantity:
  • SP-AM20

  • SP

  • 8543709990

Introduction: 

Ultrasonic assisted drilling is a promising operation for machining hard, brittle and tough materials. It is used to manufacture parts with high precision features, including optical, dental and electronic products. The evaluation of cutting force is very important because it directly affects the power consumption, tool life, dimensional accuracy and surface integrity of machined parts. The cutting force in ultrasonic assisted drilling is less than that in tranditional drilling. In ultrasonic assisted drilling, cutting force is directly affected by cutting conditions such as ultrasonic frequency and amplitude. In addition, the characteristics of the part material, such as hardness and fracture toughness, affect the machining behavior. Different mathematical models have been developed to estimate ultrasonic assisted drilling cutting forces based on process kinematics, cutting conditions and physical properties of part materials. These models have been verified by experiments. In this paper, the mathematical models of ultrasonic assisted drilling are discussed, which are used to predict the effects of cutting conditions on cutting force and metal removal rate.


Applications: 

Ultrasonic treatment can be used for high speed milling, drilling, grinding and boring.

Under the same conditions, the surface roughness can be increased by an order of magnitude. For the hard and brittle material processing, the processing efficiency can be increased by 100% compared with the traditional processing, and the tool life can be increased by more than 3 times.


Specifications:

Working frequency

20khz

Power

500w

Product mode 

BT/ ISO/ HSK/ CAT series drilling machine handle

Amplitude

10um or more(adjustable)

Speed

20000 r/min

Matching tool

Carbide drilling head Φ2-Φ10mm



Features & Advantages:

Tool head

1. Ultrasound heating and special steel wheel pressure can be used as described above.

2. No smoke, no sparks, no harm to the edges of the cloth, and no hair edges can be avoided during processing.

3.It is easy to replace the wheel and can change the wheel of various graphics according to the customer's needs.

4.It does not require preheating and can be operated continuously.

5.Colored paper and gold foil can be added, and the printing and gold stamping functions can be achieved when pressing.

6.Multiple units can be combined into a dedicated machine to complete products with larger widths at once, such as quilts, umbrellas, etc.

7.The special alloy steel is made of flower wheel, the weld head is wearable and has a long life.

8.The machine is simple to operate and easy to maintain. It uses 20KHZ low noise ultrasound to prevent noise interference.


Packing & Shipping

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