Ultrasonic assisted system is a new technology of processing method which could enhance the milling and drilling performance through high frequency micro vibrations. Ultrasonic assisted system is constituted of 3 parts: ultrasonic generator, ultrasonic transducer and ultrasonic horn.
SP Tech Ultrasonic Machining Module adopts non-contact power transmission technology. Unlimited by spindle speed and consumables, the tool speed can reach 38,000 RPM or more, so it can more economically process advanced materials with complex geometries, such as ceramics, glass, sapphire, tungsten carbide and composites.
Combined with a unique plug-and-play module type design and innovative contactless power transmission technology, SP Tech Ultrasonic Machining modules are flexible and can be easily side-added to a variety of CNC machine tools, such as milling machines, drill presses and even robotic arms. Our modules allow manufacturers to go into production in one day without having to buy a whole, expensive and bulky machine.
Working frequency | 28khz |
Power | 500w |
Product mode | BT/ ISO/ HSK/ CAT series drilling machine handle |
Amplitude | 10um or more(adjustable) |
Speed | 20000 r/min |
Matching tool | Carbide drilling head Φ2-Φ10mm |
Ultrasonic assisted machining can process surfaces of various shapes such as planes and grooves. It is used in ultrasonic milling, cutting, grinding and other machining.
1. There are a variety of series of tool holders that can be used with the host.
2. It can run continuously without preheating.
3. It is not restricted by whether the material is conductive.
4. The tool has small macroscopic force on the workpiece and low thermal effect, so it can process thin-walled, narrow-slit and thin-walled workpieces.
5. The greater the brittleness of the material to be processed, the easier it is to process, the harder the material or the greater its strength and toughness, the more difficult it is to process; because the material of the workpiece is broken down mainly by the action of abrasive, the hardness of the abrasive should be higher than that of the material to be processed. The hardness of the tool can be lower than that of the workpiece material.
6. It can be combined with many other processing methods, such as ultrasonic vibration cutting, ultrasonic electric discharge machining and ultrasonic electrochemical machining.
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