About Ultrasonic Sewing Machine

 
What is a Ultrasonic sewing machine? Ultrasonic sewing for bonding is achieved by transmitting high frequency vibration to the fabric. It is mainly used for seam edge, welding, cutting and embossing of synthetic fiber cloth. The processed products have the characteristics of good water tightness, high production efficiency, the connecting line of the fabric board will be almost invisible, smooth cutting surface, no burr and good handle, and the seam will not be thicker than the fabric itself. That's how a ultrasonic sewing machine works.

Ultrasonic sewing machines are widely used in seamless garment industry(such as medical protective garments).
Through the vibration generated by the ultrasonic vibrator( transducer with booster and sonotrode) to convert electrical energy into mechanical energy, the energy is transferred through the welding sonotrode, and the material is cut, perforated, stitched and welded quickly through the wheel. We have two kinds of ultrasonic systems, one is the most common vertical circular sonotrode ultrasound wave generation, and the other is transverse ultrasound wave generation.

But they are both used for ultrasonic sewing machines, can be used for different thickness, different coatings, different materials of sealing and cutting.
The ultrasonic sewing machine has a popular sewing machine platform, which can be operated skillfully without special training. It just operates like the existing sewing machine. Ultrasonic sewing machine will cut fabric with sealer. When the cutting and sealing operation is reopened, the connecting line of the fabric board will be almost invisible, and the seam will not be thicker than the fabric itself.
 

Ultrasonic Lace Sewing Machine

 
 Ultrasonic bonding is achieved by transmitting high-frequency vibration to the fabric. When the synthetic material or non-woven fabric passes between the corner of the ultrasonic equipment and the anvil, the vibration will be directly transmitted to the fabric, resulting in rapid heat generation in the fabric. Heat melts and fuses the synthetic fibers of the material to form a bonded joint that will not wear or spread.

The high speed ultrasonic lace sewing machine from SP TECH can quickly seal, sew and trim synthetic fibers without using thread, glue or other consumables. Although it is similar to the traditional sewing machine in appearance and operation, the high speed ultrasonic lace sewing machine has a large gap between the runner and the welding wheel, so it is very suitable for manual operation with small tolerance or close to bending. Ultrasonic bonding eliminates the problems of needle and wire breakage, wire color conversion and wire dispersion. The production speed of ultrasonic sewing machine is 4 times faster than that of traditional sewing machine, which has high cost performance.

We mainly have 20kHz high speed ultrasonic lace sewing machine and 30kHz high speed ultrasonic lace sewing machine, which have been widely used in disposable surgical clothes, surgical hats, bath hats, hats, headgear, shoe covers, anti-corrosion clothes, electrostatic clothes, assault clothes, filter screen, chair cover, suit cover, non-woven bag and other industries.
 

Ultrasonic Non-woven Sewing Machine

 
 Ultrasonic sewing machine is realized by transmitting high-frequency vibration to fabric. When the synthetic material or non-woven fabric passes between the corner of the ultrasonic equipment and the anvil, the vibration will be directly transmitted to the fabric, resulting in rapid heat generation in the fabric. Heat melts and fuses the synthetic fibers of the material to form a bonded joint that will not wear or spread.

The high frequency ultrasonic sewing machine from SP tech can quickly seal, sew and trim synthetic fibers without using thread, glue or other consumables. High frequency ultrasonic sewing machine eliminates the problems of needle and thread breakage, thread color conversion and thread dispersion. The production speed of high-frequency ultrasonic sewing machine is 4 times faster than that of traditional sewing machine, which has high cost performance.

We mainly have 20kHz high-frequency ultrasonic sewing machines and 30kHz high-frequency ultrasonic sewing machines. Now they are widely used in non-woven fabrics, elastic fibers, warp knitted fabrics, polyester, nylon, acrylic acid, ethylene, PVC, thermoplastic polyurethane, rubber and other materials.
 

Other Ultrasonic Welding Sewing Machine Types

 
Shengpai technology ultrasonic sewing machine is realized by transmitting high-frequency vibration to the fabric. When the synthetic material or non-woven fabric passes between the corner of the ultrasonic equipment and the anvil, the vibration will be directly transmitted to the fabric, resulting in rapid heat generation in the fabric. Heat melts and fuses the synthetic fibers of the material to form a bonded joint that will not wear or spread.

The 35kHz ultrasonic sewing machine can quickly seal, sew and trim synthetic fibers without using thread, glue or other consumables. The production speed of 35kHz ultrasonic sewing machine is 5-6 times faster than that of traditional sewing machine, with high efficiency and high cost performance. It can perfectly weld thinner materials to ensure the welding effect and will not weld through the materials at the same time. It is also applicable to special materials with coating materials on the surface.
 

Ultrasonic Sewing Machine Application

 
Ultrasonic sewing machine is widely used in seamless garment industry.

Among them, ultrasonic sewing machine is widely used in disposable surgical clothing, surgical cap, bath cap, cap, headgear, shoe cover, anti-corrosion clothing, electrostatic clothing, assault clothing, filter screen, chair cover, suit cover, non-woven bag and other industries.

It is suitable for chemical fiber cloth, nylon cloth, knitted cloth, non-woven fabric, glue sprayed cotton, PE paper, PE + aluminum and PE + cloth composites.

Suitable for clothing, jewelry series, Christmas ornaments, bedding, car covers, non-woven fabrics, leather lace, pajamas, underwear, pillowcases, quilt covers, skirt flowers, hairpin ornaments, ribbon cutting, gift packaging belt, composite cloth, mouth cloth, chopstick covers, seat covers, coasters, curtains, raincoats, PVE handbags, umbrellas, food packaging bags, tents, shoes and hats products Disposable surgical clothes, masks, surgical caps, medical eye masks, etc.
 

Why Choose SP Ultrasonic Sewing Machine

Hangzhou Shengpai Technology Co., Ltd. is a well-known enterprise specializing in providing ultrasonic technology solutions and ultrasonic equipment. Shengpai focuses on the improvement of technical solutions and the enhancement of product quality, providing customers with high-quality and reliable ultrasonic equipment, such as high quality ultrasonic sewing machine.
 
Shengpai Technology relies on “Customer Service Being First” as its corporate culture. 
 
Aim is ”Quality First, Service First”. 
 
Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.
 
 
So far, we have exported devices to Europe, South America, Asia, and Middle East and etc. All clients are all highly satisfied with our products. We will keep working hard in Ultrasonic industry to enhance our core competitiveness. Always optimizing and reforming technical solutions, strengthening and improving products quality to better serve global customers.
 
 

SP Ultrasonic Solutions


Shengpai Technology is professional has years of working experience in the ultrasonic industry. Shengpai Technology has enough professional ultrasonic knowledge and installation skills, that's why Shengpai could also provide ultrasonic solutions.With powerful technology team support, professional before and after sales service, Shengpai Technology is reliable to every single client.

On the recommendation of ultrasonic sewing machine, we would talk about all the products details with clients. Especially the detailed material of the products, the thickness of the material, if the material is paint-coated etc. We also provide free testing, after we receive the material from clients, we will do the welding test through our ultrasonic sewing machine immediately. Then we will recommend our clients the best machine for their needs while saving cost.

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