Ultrasonic welding converters are a critical component of the automated welding process and must be able to deliver precise, controlled amplitude to achieve the highest-quality results.
The transducer converts high-frequency electrical energy into high-frequency mechanical vibrations. And it contains several piezoelectric ceramic discs sandwiched under pressure between two metal blocks. Between each disc is a thin metal plate, which forms the electrode. When a sinusoidal electrical signal is fed to the transducer via the electrodes, the discs expand and contract, producing axial vibrations.
The 20Khz High Power Ultrasonic Welding Transducer, replacement converter for Dukane type 41S30, is applied to Dukane type ultrasonic welding machine.
Demonstration of testing process:
Detailed parameters:
Model | Dukane 41S30 Replacement |
Frequency | 20Khz |
Output power | 1000~3000Watt |
Joint bolt | 1/2-20UNF |
Ceramic disc Diameter | 50mm |
Quantity of Ceramic discs | 4pcs |
Capacitance | 11nF |
Application | Welding machine |
Advantages:
1. Titanium, aluminum, steel materials of horn optional.
2. Ceramic rings and titanium are imported from Japan and Germany.
3. Once assembled, the transducers are aged before testing and final assembly. The properties of piezoelectric materials can change with time and pressure, so a bit of time to testing will identify nonconforming material.
4. One by one testing to ensure that each transducer performance are excellent before shipping.
5. Low impedance, high stability with long life and high reliability.
6. Provide customized service.
7. One year warranty.
Display of some other replacements:
Branson 402 Replacement
Branson 902J Replacement
Dukane 41C30 Replacement
Dukane 110-3122 Replacement
