20KHz Fast Round Speed Non-contact Ultrasonic Assisted Machining For Hard Material
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20KHz Fast Round Speed Non-contact Ultrasonic Assisted Machining For Hard Material

Frequency: 20kHz Power: 500W Spindle Mode: BT Series/ISO Series/ HSK Series Amplitude: More than 10um Warranty: One Year Lead Time: 30days Min Order: 1PCS
Availability:
Quantity:
  • SP-AM20

  • SP

  • 8543709990

Introduction of Non-contact ultrasonic assisted system:

ultrasonic spindle

Ultrasonic assisted system is a new technology of machining method, which can enhance milling and drilling performance through high frequency micro vibration. The ultrasonic assistant system consists of three parts: ultrasonic generator, ultrasonic transducer and ultrasonic horn.

The machining technology of SP TECH ultrasonic tool holders is mainly used to reciprocate the tool in a fixed direction at a high-speed frequency of 20,000 to 40,000 times per second by the resonance effect. The amplitude can make the cutting removal in the machining process more effective, therefore simultaneously reducing the cutting force and chipping of hard-to-cut materials as well as optimizing the machined surface.


Tool head

SP TECH ultrasonic machining tool holder module utilizes the non-contact power transmission technology to transmit the electric power on the high-speed rotating tool. A patented precision actuation mechanism inside the tool holder then generates a high-frequency micro-vibration on the cutting tool edge. Neither consumables nor friction which causes tool wear do you need to worry, removing the limitation of the high spindle rotation speed advantage. Which achieves a win-win effect of stable and efficient production. 


Specification:

Working frequency

20 KHz

Power

500w

Product mode 

BT/ ISO/ HSK/ CAT series drilling machine handle

Amplitude

10um or more(adjustable)

Speed

20000 r/min

Matching tool

Carbide drilling head Φ2-Φ10mm


Demonstration of non-contact ultrasonic assisted device:


Application:

Ultrasonic machining Ultrasonic machining is mainly used for drilling (including round holes, special-shaped holes and curved holes) of various hard and brittle materials, such as glass, quartz, ceramics, silicon, germanium, ferrite, gemstones and jade, cutting, slotting, nesting, engraving, deburring of batch small parts, polishing of mold surface and grinding wheel dressing.


Advantage:

1.Reduced machining resistance

2.Lower cutting force

3.Less heat production

4.Tool life extension

5.Higher machining efficiency

6.Higher precision and better surface quality

7.High speed frequency vibration cause effective cutting removal 

8.Non-contact power transmission Technology do not limit the spindle speed

9.Flexible Applications due to plug and play design & Automatic identification & tracking control function

Packing & Shipping

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