Low Cost High Speed Ultrasonic Sonicator For Graphene Dispersing

Description:

Ultrasonic disperser(ultrasonic sonicator) is a kind of dispersing means with high intensity and best effect by directly placing the particle suspension to be treated in the ultrasonic field and "irradiating" with high-power ultrasonic waves.

First of all, the propagation of ultrasound needs to be based on the medium.

The propagation of ultrasonic waves in the medium has an alternating cycle of positive and negative pressures. The medium is squeezed and pulled under the positive and negative pressure of the colloid.

When ultrasonic waves act on the medium liquid, the distance between the molecules in the negative pressure zone will exceed the critical molecular distance that the liquid medium remains unchanged. The liquid medium will break, forming micro bubbles, and the micro bubbles will become cavitation.

The bubble can be redissolved in the gas, it can also float up and disappear, or it may collapse from the resonance phase of the ultrasonic field. It produces local high temperature and high pressure, and produce huge impact force and micro jet. Under the action of nano particle, the surface energy can be weakened, thus achieving the dispersion of nano particle.

Performance advantages:

1) Compared with the traditional mixing and ball milling process, the operation cost per unit capacity can be greatly reduced. It is especially suitable for industrial production.

2) For liquid-liquid mixture, the chemical reaction speed can be increased, the amount of additives can be reduced, and the fully mixed solution is not suitable for stratification for a long time.

3) For the solid-liquid mixture, the easily agglomerated nanoparticles can be opened in a short time, and the dispersed ultrafine particles are not easy to agglomerate again.

Specifications:

Model	SPS20-500S	SPS20-1000S	SPS20-1600	SPS20-2000	SPS20-3000	SPS20-3000Z
Frequency	20Khz	20Khz	20Khz	20Khz	20Khz	20Khz
Power	500 W	1000 W	1600 W	2000W	3000W	3000 W
Voltage	220V	220V	220V	220V	220V	220V
Pressure	Normal	Normal	Normal	35 MPa	35 MPa	35 MPa
Intensity of sound	＞10 W/cm²	＞10 W/cm²	＞10 W/cm²	＞40 W/cm²	＞60 W/cm²	＞60 W/cm²
Processing capacity (L/H)	0.5-2.0	1.0-4.0	10.0	20.0	50.0	100.0
Material of probe	Titanium Alloy	Titanium Alloy	Titanium Alloy	Titanium Alloy	Titanium Alloy	Titanium Alloy
Generator	Digital type	Digital type	Digital type	Digital type	Digital type	Digital type

Applications:

The versatility of our Ultrasonic Homogenizer makes it an indispensable tool across a multitude of industries, including:

Life Sciences: Efficient homogenization of tissues, cells, and biomolecules for molecular biology and genomics applications.

Pharmaceuticals: Precise particle size reduction for drug formulation and synthesis.

Food and Beverage: Emulsification and dispersion of ingredients for product development and quality control.

Cosmetics: Uniform mixing and dispersion of cosmetic formulations for improved product quality.

Materials Science: Homogenization of nanomaterials, polymers, and composites for research and development purposes.

Tips of operation:

Ultrasonic sonicator are powerful, but they also generate a lot of heat and noise as a result of their use of ultrasonic energy.

Therefore, it is highly recommended that you use ear protectors and/or keep them in an insulated housing to reduce noise levels during the homogenization process. Reaction kettle, cooling device and circulation device can be designed according to your application requirements.

To maximize the life of the speaker, clean and dry the speaker after each use.

Failure to properly maintain the horn can lead to pitting (localized corrosion that creates holes in the titanium), which can reduce the horn's effectiveness.

Ultrasonic sonicator must be used with liquid samples.

They are not suitable for dry homogenization applications.

Immerse the horn into the sample before turning on the instrument and ensure that the horn does not touch the sides of the container during operation.

Ultrasonic Sonicator Reviews:

Customers' evalution as follow:

The ultrasonic sonicator works very well.

We improved yield by 5% if we run for 5 minutes.

You have been most kind and helpful. Thank you for your expert communication.

Customers' recognition and trust is our driving force.

Shengpai Technology relies on “Customer Service Being First” as its corporate culture. Aim is ”Quality First, Service First”. Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.

 

FAQ:

1.What is ultrasonic extraction?

Ultrasonic extraction is a process that uses high-frequency sound waves (ultrasound) to enhance the extraction of compounds from solid or liquid samples. The mechanical waves create cavitation, leading to the release of target compounds from the matrix.

2.How does ultrasonic extraction work?

Ultrasonic waves generate microscopic bubbles in the extraction solvent. When these bubbles collapse, they produce intense shockwaves and microjets, creating turbulence that enhances mass transfer and facilitates the extraction of compounds from the sample.

3.What are the advantages of ultrasonic extraction?

Ultrasonic extraction offers several benefits, including increased extraction efficiency, shorter processing times, reduced solvent consumption, and the ability to extract a wide range of compounds. It is also a non-thermal process, preserving heat-sensitive compounds.

4.What types of samples can be processed with ultrasonic extraction?

Ultrasonic extraction is versatile and can be applied to various samples, including plant materials, food products, pharmaceuticals, and environmental samples. It is suitable for extracting bioactive compounds, flavors, fragrances, and other target substances.

5.Is ultrasonic extraction suitable for large-scale production?

Yes, ultrasonic extraction can be scaled up for industrial applications. There are ultrasonic processors designed for both laboratory and industrial use, allowing for efficient and consistent extraction on a larger scale.

6.Are there limitations to using ultrasonic homogenizers?

While ultrasonic homogenizers are effective for many applications, they may not be suitable for certain hard or dense materials. Additionally, the process can introduce heat, so consideration is needed for temperature-sensitive samples.

7. Could we as your agent?
Of course. We are looking for sole agent in Country who have the willing to cooperate with us for long business term.

8. Payment:100%T/T in advance for small order. 70%T/T in advance as deposit, 30%T/T paid before shipment

9. Delivery?
1-2 units we could send by EXPRESS(DHL, UPS, FEDEX, TNT, EMS), heavy weight more than 50kg,we suggest to use sea freight LCL or by air.

10. Warranty:
One years Warranty with none human damage. After warranty time, factory will repair fix it or send the new parts on cost price.