Lab High Efficeiency Ultrasonic Extractor For Plant Oil Extraction

Description:

The principle of the ultrasonic crusher (homogenizer) is to destroy tissues and cells through cavitation and ultrasonic waves.

The sonotrode of the ultrasonic homogenizer vibrates very fast, causing the water molecules of the solution around the sonotrode to bubble and burst rapidly. This creates shear and shock waves that tear apart the tissue and cells of the material.

Sonicators (homogenizers) are ideal for separating cells and subcellular structures in suspension. Other applications include making emulsions, dispersing nanoparticles and reducing the size of suspended particles.

Detailed Parameters:

Model	SPS20-500S	SPS20-1000S	SPS20-1000	SPS20-2000	SPS20-3000	SPS20-3000Z
Frequency	20KHz	20KHz	20KHz	20KHz	20KHz	20KHz
Power	500 W	1000 W	1000 W	2000W	3000W	3000 W
Voltage	220V	220V	220V	220V	220V	220V
Pressure	Normal	Normal	Normal	35 MPa	35 MPa	35 MPa
Intensity of sound	＞10 W/cm²	＞10 W/cm²	＞10 W/cm²	＞40 W/cm²	＞60 W/cm²	＞60 W/cm²
Processing capacity (L/H)	0.5-2.0	1.0-4.0	5.0	20.0	50.0	100.0
Material of probe	Titanium  Alloy	Titanium  Alloy	Titanium  Alloy	Titanium  Alloy	Titanium  Alloy	Titanium  Alloy
Generator	Digital type	Digital type	Digital type	Digital type	Digital type	Digital type

Applications:

The high-efficiency ultrasonic extractor for plant oil extraction finds applications in various industries, primarily in the field of botanical extraction and essential oil production. Here are some of its key industry applications:

1.Pharmaceutical Industry: The ultrasonic extractor is used to extract active compounds from medicinal plants, herbs, and botanicals for pharmaceutical formulations. It helps in obtaining high-quality extracts with enhanced bioavailability and efficacy.

2.Cosmetics and Personal Care Industry: In this sector, the ultrasonic extractor is utilized to extract essential oils, aromatic compounds, and natural ingredients from plants for use in skincare, haircare, and fragrance products. It ensures the preservation of delicate botanical properties, resulting in superior-quality extracts for cosmetic formulations.

3.Food and Beverage Industry: The extractor plays a crucial role in extracting flavors, fragrances, and bioactive compounds from various plant sources for use in food and beverage products. It is particularly beneficial for obtaining natural food additives, flavor enhancers, and functional ingredients.

4.Nutraceutical Industry: Ultrasonic extraction is employed to extract bioactive compounds, antioxidants, and phytochemicals from botanicals for nutraceutical supplements and health products. It enables the production of standardized extracts with high potency and bioactivity.

Ultrasonic Extractor For Plant Oil Extraction Advantages:

1.High Extraction Efficiency: Ultrasonic waves create cavitation within the extraction medium, enhancing mass transfer and accelerating the release of target compounds from plant materials. This results in higher extraction yields compared to conventional methods.

2.Reduced Extraction Time: Ultrasonic extraction typically requires shorter processing times compared to traditional methods such as maceration or Soxhlet extraction. This efficiency leads to increased productivity and faster turnaround times in production processes.

3.Improved Product Quality: The gentle yet effective nature of ultrasonic extraction helps preserve the delicate chemical constituents of plant materials, including sensitive aroma compounds and bioactive molecules. This results in extracts with superior quality, flavor, and nutritional value.

4.Selective Extraction: Ultrasonic extraction can be tailored to target specific compounds of interest by adjusting parameters such as frequency, amplitude, and extraction solvent. This selectivity allows for the isolation of desired components while minimizing the extraction of unwanted substances.

5.Environmentally Friendly: Compared to solvent-intensive methods like Soxhlet extraction, ultrasonic extraction typically requires lower solvent volumes, reducing solvent consumption and waste generation. This aligns with sustainability goals and promotes eco-friendly extraction practices.

Product recognition from customers:

Customers' evalution as follow:

The ultrasonic extract machine works very well.

When we added the equipment to our line and ran it for 60 minutes, we saw a 10% increase in output.

Can solve our equipment installation problems in a timely manner.

Customer recognition and trust is our motivation.

Shengpai Technology relies on “Customer Service Being First” as its corporate culture. Aim is ”Quality First, Service First”. Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.

FAQ：

1. What is an ultrasonic extractor?

An ultrasonic extractor is a device that utilizes ultrasonic waves to facilitate the extraction of bioactive compounds, including plant oils, from botanical materials. It creates cavitation within the extraction medium, enhancing mass transfer and accelerating the release of target compounds.

2. How does ultrasonic extraction work?

Ultrasonic extraction works by subjecting the extraction medium (solvent and plant material) to ultrasonic waves, typically in the frequency range of 20 kHz to 40KHz. These waves induce the formation and collapse of tiny bubbles (cavitation) within the medium, which disrupts cell walls and enhances the release of target compounds into the solvent.

3.What types of plant materials can be processed using ultrasonic extraction?

Ultrasonic extraction can be applied to a wide range of plant materials, including leaves, flowers, seeds, fruits, and roots. It is suitable for extracting various bioactive compounds such as essential oils, antioxidants, flavonoids, and polyphenols.

4.What are the advantages of ultrasonic extraction for plant oil extraction?

Ultrasonic extraction offers advantages such as high extraction efficiency, reduced extraction time, improved product quality, selective extraction, environmental sustainability, versatility, energy efficiency, and ease of operation. These benefits make it a preferred method for plant oil extraction.

5. How about the quality?
We have export to many other customers from all over the world, the feed back is good,quality is the first of our company.

6.Is ultrasonic extraction suitable for large-scale production?

Yes, ultrasonic extraction can be scaled up for industrial production processes. There are commercial ultrasonic extraction systems available in various capacities to meet the needs of small to large-scale production facilities.

7.What factors influence the efficiency of ultrasonic extraction?

Factors such as ultrasonic frequency, amplitude, extraction solvent, extraction time, temperature, particle size of plant material, and solid-to-liquid ratio can influence the efficiency and selectivity of ultrasonic extraction.

8. Payment:100%T/T in advance for small order. 70%T/T in advance as deposit, 30%T/T paid before shipment

9. Delivery?
1-2 units we could send by EXPRESS(DHL, UPS, FEDEX, TNT, EMS), heavy weight more than 50kg,we suggest to use sea freight LCL or by air.

10. Warranty:
One years Warranty with none human damage. After warranty time, factory will repair fix it or send the new parts on cost price.