In the ever-evolving landscape of industrial processing, the integration of advanced technologies is paramount for achieving efficiency, precision, and product quality. This article explores the groundbreaking capabilities of an industrial-grade ultrasonic emulsification system designed specifically for high-frequency processing of vegetable oil in pure water.
Industrial-Grade Excellence:
The advent of an industrial-grade ultrasonic emulsification system signifies a leap forward in manufacturing capabilities. Engineered for robustness and reliability, this system caters to the demanding needs of diverse industries.
High-Frequency Precision:
At the heart of this system lies the capability for high-frequency processing. The ultrasonic waves generated by the equipment ensure precise and rapid emulsification of vegetable oil in pure water, setting a new standard for efficiency in liquid processing.
Optimizing Vegetable Oil Emulsification:
The system's design is specifically tailored for the challenges posed by emulsifying vegetable oil in pure water. High-frequency vibrations break down the oil droplets, leading to a uniform and stable emulsion, a critical requirement in various industrial applications.
Versatility Across Industries:
One of the system's key strengths is its adaptability to diverse industries. From food production to cosmetics and beyond, the industrial-grade ultrasonic emulsification system proves to be a versatile solution for manufacturers seeking superior processing capabilities.
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The key working principle of an ultrasonic emulsifier is the cavitation effect in ultrasonic sonochemistry-When the ultrasonic wave propagates in the liquid, due to the violent vibration of the liquid particles, a small cavity will be generated in the liquid. These small cavities quickly expand and close, causing violent collisions between liquid particles, resulting in pressures of thousands to tens of thousands of atmospheres. This violent interaction between the particles will cause the temperature of the liquid to rise suddenly, play a good stirring effect so that the two immiscible liquids (such as water and oil) emulsify, and accelerate the dissolution of the solute and accelerate the chemical reaction. That is why an ultrasonic emulsifier can work so efficiently.
The advantages of an Ultrasonic Liquid Processor are numerous, highlighting its effectiveness and versatility in various applications:
1.Enhanced Emulsification:
Ultrasonic liquid processors excel in emulsifying liquids, creating stable and fine emulsions with improved homogeneity.
2.Nanoemulsification Capability:
The technology allows for the creation of nano-sized emulsions, enhancing the absorption and bioavailability of active ingredients.
3.Rapid Mixing and Blending:
Ultrasonic processors accelerate mixing and blending processes, significantly reducing processing times and increasing production efficiency.
4.Improved Particle Size Reduction:
The high-frequency vibrations effectively reduce particle size, contributing to improved product quality and performance.
5.Precise Temperature Control:
Ultrasonic processing minimizes heat generation, allowing for precise temperature control during manufacturing, crucial for heat-sensitive materials.
6.Energy Efficiency:
Compared to traditional methods, ultrasonic processors often operate with higher energy efficiency, contributing to cost savings and sustainable manufacturing practices.
7.Versatility Across Industries:
Ultrasonic liquid processors find applications in various industries, including food, pharmaceuticals, cosmetics, and more, showcasing their versatility.
Model | SPS20-500S | SPS20-1000S | SPS20-1000 | SPS20-2000 | SPS20-3000 | SPS20-3000Z |
Frequency | 20Khz | 20Khz | 20Khz | 20Khz | 20Khz | 20Khz |
Power | 500 W | 1000 W | 1000 W | 2000W | 3000W | 3000 W |
Voltage | 220V | 220V | 220V | 220V | 220V | 220V |
Pressure | Normal | Normal | Normal | 35 MPa | 35 MPa | 35 MPa |
Intensity of sound | >10 W/cm² | >10 W/cm² | >10 W/cm² | >40 W/cm² | >60 W/cm² | >60 W/cm² |
Processing capacity (L/H) | 0.5-2.0 | 1.0-4.0 | 5.0 | 20.0 | 50.0 | 100.0 |
Material of probe | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy |
Generator | Digital type | Digital type | Digital type | Digital type | Digital type | Digital type |
Ultrasonic liquid processors are commonly used in the food, pharmaceutical, and cosmetic industries, as well as in research and development applications. The benefits of using ultrasonic technology for emulsification include faster processing times, improved product quality, and reduced energy consumption compared to traditional methods such as homogenization or shear mixing.
Customer comments are as follows:
Ultrasonic liquid handlers work just fine.
After running for 60 minutes, the output increased by 17.5%, which greatly improved our efficiency and reduced our production costs.
You are very kind and helpful. Can reply my question in time and help me solve the problem.
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