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Ultrasonic extraction is achieved when high-power, low-frequency ultrasound waves are coupled into a slurry consisting of botanical material in a solvent. High-power ultrasonic waves are coupled via a probe-type ultrasonic processor into the slurry. highly energetic ultrasound waves travel through the liquid creating alternating high-pressure / low-pressure cycles, which results in the phenomenon of acoustic cavitation. Acoustic or ultrasonic cavitation leads locally to extreme temperatures, pressures, heating/cooling rates, pressure differentials and high shear forces in the medium. When cavitation bubbles implode on the surface of solids (such as particles, plant cells, tissues etc.), micro-jets and interparticlular collision generate effects such as surface peeling, erosion, particle breakdown, sonoporation (the perforation of cell walls and cell membranes) and cell disruption.
Model | SPS20-500S | SPS20-1000S | SPS20-1600S | SPS20-2000 | SPS20-3000 | SPS20-3000Z |
Frequency | 20KHz | 20KHz | 20KHz | 20KHz | 20KHz | 20KHz |
Power | 500W | 1000W | 1600W | 2000W | 3000W | 3000W |
Voltage | 220V | 220V | 220V | 220V | 220V | 220V |
Pressure | Normal | Normal | Normal | 35MPa | 35MPa | 35MPa |
Intensity of sound | >10 W/cm² | >10 W/cm² | >10 W/cm² | >40 W/cm² | >60 W/cm² | >60 W/cm² |
Processing capacity (L/H) | 0.5-2.0 | 1.0-4.0 | 10.0 | 20.0 | 50.0 | 100.0 |
Material of probe | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy |
Generator | Digital type | Digital type | Digital type | Digital type | Digital type | Digital type |
1. Powerful Ultrasonic Herbs Extraction: The Ultrasonic Sonicator utilizes high-frequency ultrasonic waves to break down herbs and facilitate the extraction of bioactive compounds. This technology ensures efficient extraction of target components, including essential oils, polyphenols, and other valuable herbal extracts.
2. Precise Control and Customization: Our sonicator offers precise control over critical extraction parameters, such as amplitude, temperature, and processing time. This allows users to optimize the extraction process for different herbs and target compounds, ensuring maximum efficiency and desired outcomes.
3. Homogenization and Emulsification Capabilities: The Ultrasonic Sonicator provides excellent homogenization and emulsification of herbal extracts, resulting in uniform distribution of particles and improved stability of the final product. This enables the production of high-quality herbal suspensions, tinctures, and concentrates for various applications.
4. Scalable and Versatile Design: Our sonicator is available in various sizes and configurations, making it suitable for both laboratory-scale research and large-scale industrial production. Its versatility enables customization to meet specific extraction requirements, accommodating different sample volumes and processing needs.
1. Enhanced Extraction Efficiency: The Ultrasonic Sonicator significantly improves extraction efficiency compared to traditional methods. The ultrasonic waves effectively disrupt herb cell walls, enhancing the release of bioactive compounds and increasing extraction yields.
2. Preservation of Bioactive Compounds: The gentle yet powerful ultrasonic waves employed by our sonicator preserve the integrity and bioactivity of extracted compounds. This ensures that the final product retains its natural properties, flavors, and therapeutic benefits, providing high-quality herbal extracts for various applications.
3. Time and Cost Savings: The Ultrasonic Sonicator offers rapid extraction times, reducing overall processing time and increasing productivity. Additionally, its efficient extraction capabilities minimize the need for excessive solvent usage, resulting in cost savings for manufacturers.
4. Versatility across Industries: Our sonicator finds applications in diverse industries such as pharmaceuticals, cosmetics, food and beverage, nutraceuticals, and natural product research. It enables the extraction of a wide range of bioactive compounds from herbs, catering to the specific needs of each industry.
The Ultrasonic Sonicator finds extensive application in herb extraction processes:
1. Pharmaceutical Industry: Enables the extraction of active compounds from medicinal herbs, facilitating the development of natural-based medications and herbal supplements.
2. Cosmetics Industry: Supports the extraction of natural ingredients for the formulation of skincare products, enhancing their efficacy and promoting the use of botanical extracts in cosmetics.
3. Food and Beverage Industry: Facilitates the extraction of flavors, colors, and bioactive compounds from herbs, enhancing the taste, appearance, and nutritional value of food and beverages.
4. Nutraceutical Industry: Assists in the extraction of bioactive compounds for the formulation of dietary supplements, promoting natural health and wellness solutions.
5. Natural Product Research: Provides researchers with a powerful tool for studying herb extracts, enabling the discovery of new bioactive molecules and their potential applications.
6. Herbal Medicine: Facilitates the extraction of medicinal compounds from herbs, contributing to the production of standardized herbal medicines and supplements.
7. Flavor and Fragrance Industry: Assists in the extraction of natural flavors and fragrances from herbs, meeting the demand for clean-label and natural ingredients in the industry.
8. Agriculture and Horticulture: Supports research and development in plant breeding, genetic studies, and crop improvement by enabling the extraction of valuable compounds from herb tissues.
9. Academic and Research Institutions: Provides a reliable tool for universities and research institutions to study herb extracts, advancing knowledge in the field of natural products and botanical sciences.
10. Essential Oil Production: Supports the extraction of essential oils from aromatic herbs, ensuring high-quality oils with preserved fragrance and therapeutic properties.
1. How does ultrasonic herbs extraction enhance the efficiency of extraction?
Ultrasonic herbs extraction utilizes high-frequency vibrations to disrupt herb cell walls, facilitating the release of bioactive compounds and increasing extraction efficiency.
2. Can the Ultrasonic Sonicator be customized for different herbs and target compounds?
Yes, the Ultrasonic Sonicator offers precise control over extraction parameters, allowing customization for various herbs and target compounds.
3. What are the advantages of ultrasonic extraction over traditional methods?
Ultrasonic extraction offers higher extraction yields, shorter extraction times, preservation of bioactive compounds, and reduced solvent usage compared to traditional methods.
4. How does the Ultrasonic Sonicator preserve the integrity of bioactive compounds during extraction?
The Ultrasonic Sonicator's gentle yet powerful ultrasonic waves minimize thermal degradation and oxidation, preserving the integrity and bioactivity of extracted compounds.
5. Is the Ultrasonic Sonicator suitable for both small-scale and large-scale production?
Absolutely, the Ultrasonic Sonicator is available in various sizes and configurations, catering to both laboratory-scale research and large-scale industrial production.
6. Can the Ultrasonic Sonicator be used for the extraction of essential oils?
Yes, the Ultrasonic Sonicator is highly effective in the extraction of essential oils from aromatic herbs, ensuring high-quality oils with preserved fragrance and therapeutic properties.
7. What industries can benefit from the Ultrasonic Sonicator?
The Ultrasonic Sonicator benefits industries such as pharmaceuticals, cosmetics, food and beverage, nutraceuticals, natural product research, essential oil production, and more.
8. Does the Ultrasonic Sonicator offer pre-programmed settings for common extraction protocols?
Yes, the Ultrasonic Sonicator features pre-programmed settings for common extraction protocols, ensuring ease of use and saving valuable time.
9. Can the Ultrasonic Sonicator be used for the extraction of bioactive compounds from agricultural crops?
Absolutely, the Ultrasonic Sonicator supports research and development in agriculture and horticulture by enabling the extraction of valuable compounds from herb tissues.
10. What are the warranty and after-sales support options provided with the Ultrasonic Sonicator?
We offer a comprehensive warranty for the Ultrasonic Sonicator, along with dedicated after-sales support to ensure customer satisfaction and optimal performance of the equipment.
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