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Ultrasonic homogenizers, sometimes called sonicators or sonifiers, destroy tissue and cells through cavitation and ultrasound.
They consist of three parts:
A generator that provides and controls the power
A transducer (also known as a converter) containing a piezoelectric crystal that converts electrical energy into mechanical motion at very high frequency.The converter also amplifies the signal.
The titanium probe or "horn" vibrates rapidly along the longitudinal direction to transmit ultrasonic energy to the sample.
Homogenization occurs both directly through ultrasonic forces and through cavitation (the rapid formation and rupture of bubbles).
The combination of these forces makes ultrasonic homogenizers ideal for cell rupture and particle size reduction.
In the video below,you can see that the water below the tip has forcefully cracked.The "misty" appearance of water is the formation and bursting of tiny bubbles.
Model | SPS20-500S | SPS20-1000S | SPS20-1000 | SPS20-2000 | SPS20-3000 | SPS20-3000Z |
Frequency | 20Khz | 20Khz | 20Khz | 20Khz | 20Khz | 20Khz |
Power | 500 W | 1000 W | 1000 W | 2000W | 3000W | 3000 W |
Voltage | 220V | 220V | 220V | 220V | 220V | 220V |
Pressure | Normal | Normal | Normal | 35 MPa | 35 MPa | 35 MPa |
Intensity of sound | >10 W/cm² | >10 W/cm² | >10 W/cm² | >40 W/cm² | >60 W/cm² | >60 W/cm² |
Processing capacity (L/H) | 0.5-2.0 | 1.0-4.0 | 5.0 | 20.0 | 50.0 | 100.0 |
Material of probe | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy |
Generator | Digital type | Digital type | Digital type | Digital type | Digital type | Digital type |
Ultrasonic treatment of chemical extraction, biodiesel production, organic synthesis, treatment of microorganisms, degradation of toxic organic pollutants, chemical reaction rate and yield, catalytic efficiency of catalysts, biodegradation treatment, ultrasonic anti-scaling, biological cell comminution, dispersion and coagulation A local small environment that is very beneficial to the reaction process can greatly increase the reaction rate and reduce the reaction conditions.
1. The emulsification quality is high. The average droplet size of the formed emulsion is small, which can reach 0.2~2um. The droplet size distribution range is narrow, up to 0.1~10um. The concentration is high, the concentration of pure emulsion can reach 30%, adding emulsifier can reach 70%.
2. The emulsification is stable, you can produce stable emulsions without or with less emulsifiers, and some can be stable for several months or even more than half a year, with low energy consumption, high production efficiency and low cost.
3. The type of emulsion can be controlled. Under certain sound field conditions, both oil-in-water and water-in-oil emulsions can be prepared. However, it is impossible to achieve mechanical emulsification. Only the properties of emulsifiers can control the type of emulsion. For example, when toluene is emulsified in water, one type of emulsion can be formed under low sound intensity conditions, and another type of emulsion can be formed under high sound intensity conditions.
4. Low power required to produce emulsion.
Customers' evalution as follow:
The ultrasonic sonicator works very well.
We improved yield by 5% if we run for 5 minutes.
You have been most kind and helpful. Thank you for your expert communication.
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