| Chocolate mixer ultrasonic homogenizers are a type of machinery used in the chocolate industry to create a smooth, uniform mixture of chocolate and other ingredients. This process is known as emulsification, and it results in a product that is more stable and has a longer shelf life than products made without this type of mixing. Chocolate mixer ultrasonic homogenizers work by using high-frequency sound waves to break down the structure of the chocolate molecules, resulting in a smoother texture and flavor. |
Model | SPS20-500S | SPS20-1000S | SPS20-1000 | SPS20-2000 | SPS20-3000 | SPS20-3000Z |
Frequency | 20KHz | 20KHz | 20KHz | 20KHz | 20KHz | 20KHz |
Power | 500Watt | 1000Watt | 1000Watt | 2000Watt | 3000Watt | 3000Watt |
Voltage | 220V | 220V | 220V | 220V | 220V | 220V |
Pressure | Normal | Normal | Normal | Normal | Normal | Normal |
Intensity of sound | >10 W/cm² | >10 W/cm² | >10 W/cm² | >40 W/cm² | >60 W/cm² | >60 W/cm² |
Processing capacity (L/H) | 0.5-2.0 | 1.0-4.0 | 5.0 | 20.0 | 50.0 | 100.0 |
Material of probe | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy |
Generator | Digital type | Digital type | Digital type | Digital type | Digital type | Digital type |
1.Chocolate Conching: Ultrasonic homogenizers are used in the conching process, which is a crucial step in chocolate manufacturing. Conching involves mixing and aerating the chocolate mass to develop its flavor, texture, and viscosity. Ultrasonic homogenizers facilitate thorough mixing and dispersion of cocoa solids, cocoa butter, sugar, and other ingredients, resulting in a smooth and homogeneous chocolate mixture.
2.Ingredient Dispersion: Ultrasonic homogenizers help disperse and blend various ingredients in chocolate formulations, such as cocoa powder, milk powder, emulsifiers, flavorings, and additives. The homogenization process ensures uniform distribution of ingredients throughout the chocolate mass, enhancing flavor consistency and overall product quality.
3.Particle Size Reduction: Ultrasonic homogenizers are utilized to reduce the particle size of cocoa solids and other ingredients in chocolate formulations. This leads to finer chocolate texture, improved mouthfeel, and better sensory attributes in the final chocolate product.
4.Emulsification: In chocolate production, ultrasonic homogenizers aid in emulsifying cocoa butter with other liquid ingredients, such as milk or vegetable oils, to form a stable chocolate emulsion. This ensures proper dispersion of fat globules, resulting in smooth and creamy chocolate with desirable melting properties.
5.Temperature Control: Ultrasonic homogenizers can be used for temperature control during chocolate mixing processes. By adjusting the intensity and duration of ultrasonic treatment, operators can regulate the temperature of the chocolate mass, preventing overheating and ensuring optimal chocolate quality.
6.Quality Assurance: Ultrasonic homogenizers contribute to quality assurance in chocolate manufacturing by enabling precise control over mixing parameters and ensuring consistency in product characteristics, such as viscosity, fat content, and particle size distribution. This helps chocolate manufacturers maintain high standards of product quality and meet customer expectations.
Ultrasonic extraction is used in the food, nutritional supplement and pharmaceutical industry to release bioactive compounds such as vitamins, polyphenols, polysaccharides, cannabinoids and other phytochemicals from botanicals. The ultrasound-assisted extraction is based on the working principle of acoustic or ultrasonic cavitation.
Customers' evalution as follow:
The ultrasonic homogenizer works very well.
After using the ultrasonic mixer, the mixed liquid is more stable, more fully mixed than traditional mechanical stirring, and the efficiency is also improved, with the output increased by 10% compared with the previous one.
The ultrasonic homogenizer is a great tool for cell disruption and sample preparation. It's easy to use and produces consistent results. I would highly recommend it.
The ultrasonic sonicator is a powerful tool that can be tricky to use. It took some trial and error to get the settings right, but once I did, it worked perfectly.
You have been most kind and helpful. Thank you for your expert communication.
Customers' recognition and trust is our driving force.
Shengpai Technology relies on “Customer Service Being First” as its corporate culture. Aim is ”Quality First, Service First”. Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.
1.What is an ultrasonic homogenizer used for in chocolate mixing?
An ultrasonic homogenizer is a device utilized in the chocolate industry to achieve thorough mixing, dispersion, and emulsification of ingredients in chocolate formulations. It employs ultrasonic waves to break down particles and ensure uniform distribution of cocoa solids, cocoa butter, sugar, and other additives, resulting in a smooth and homogeneous chocolate mixture.
2.How does an ultrasonic homogenizer contribute to improving chocolate quality?
Ultrasonic homogenizers enhance chocolate quality by promoting finer particle size distribution, better emulsification of fat phases, improved flavor development, and increased homogeneity of the chocolate mass. These benefits result in a more appealing texture, taste, and appearance of the final chocolate product.
3.What are the advantages of using an ultrasonic homogenizer in chocolate production?
Some advantages of using ultrasonic homogenizers for chocolate mixing include increased mixing efficiency, reduced processing time, precise temperature control, enhanced flavor release, improved product consistency, and the ability to process a wide range of chocolate formulations with varying ingredients and viscosities.
4.Is an ultrasonic homogenizer suitable for small-scale chocolate production?
Yes, ultrasonic homogenizers are suitable for both small-scale and large-scale chocolate production. They can be integrated into chocolate mixing equipment of different capacities to meet the needs of artisanal chocolatiers, confectionery shops, and industrial chocolate manufacturers.
5.How does an ultrasonic homogenizer compare to traditional chocolate mixing methods?
Compared to traditional mixing methods such as conching and ball milling, ultrasonic homogenization offers advantages such as shorter processing times, improved emulsification, better control over particle size distribution, reduced energy consumption, and enhanced flavor development, leading to higher-quality chocolate products.
6. Does the processor have security features?
Yes, safety is the most important thing. Our processor is equipped with multiple safety mechanisms, including overheating protection, voltage regulation, abnormal automatic shutdown, etc., to ensure safe operation.
7. How can processors contribute to sustainable practices?
The processor's energy-efficient design minimizes power consumption and reduces its environmental impact. Additionally, its fast processing capability reduces waste generation, consistent with sustainable manufacturing practices.
8. Can it be used in nanoemulsion production?
Of course, high power ultrasonic liquid handlers are good at producing nanoemulsions. Its precisely controlled and powerful cavitation produces stable nano-sized droplets, which are critical for nanoemulsion formulations.
9. What technical support and training do you provide?
We provide comprehensive technical support, including installation guidance, operation training and troubleshooting assistance. Our team is dedicated to ensuring a seamless experience with Processor.
10. Is there any successful case of using this processor for emulsification?
Yes, we have many success stories demonstrating the effectiveness of processors in emulsification. These case studies demonstrate that oil emulsification increases throughput, reduces processing time and improves product quality.
Experience the future of ultrasonic liquid handling with our high power ultrasonic liquid handlers. Unlock its high power potential at low cost and boost your production capabilities across industries.
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