Ultrasonic homogenizers consist of three parts:
A generator, which supplies of energy.
A converter, which converts electrical energy into mechanical motion.
A horn, which when placed into a liquid moves in a rapid fashion and causes bubbles to form. These bubbles expand and contract, breaking down surrounding particles (called cavitation), changing the material in solution from a polymeric molecular cluster structure to a monomeric molecular
Model | SPS20-500S | SPS20-1000S | SPS20-1000 | SPS20-2000 | SPS20-3000 | SPS20-3000Z |
Frequency | 20KHz | 20KHz | 20KHz | 20KHz | 20KHz | 20KHz |
Power | 500 W | 1000 W | 1000 W | 2000W | 3000W | 3000 W |
Voltage | 220V | 220V | 220V | 220V | 220V | 220V |
Pressure | Normal | Normal | Normal | 35 MPa | 35 MPa | 35 MPa |
Intensity of sound | >10 W/cm² | >10 W/cm² | >10 W/cm² | >40 W/cm² | >60 W/cm² | >60 W/cm² |
Processing capacity (L/H) | 0.5-2.0 | 1.0-4.0 | 5.0 | 20.0 | 50.0 | 100.0 |
Material of probe | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy |
Generator | Digital type | Digital type | Digital type | Digital type | Digital type | Digital type |
Ultrasonic extraction is used in the food, nutritional supplement and pharmaceutical industry to release bioactive compounds such as vitamins, polyphenols, polysaccharides, cannabinoids and other phytochemicals from botanicals. The ultrasound-assisted extraction is based on the working principle of acoustic or ultrasonic cavitation.
1.Enhanced Extraction Efficiency: Ultrasonic waves create cavitation bubbles within the solvent, which disrupt the cell walls of plant material and enhance the release of bioactive compounds. This results in higher extraction yields compared to traditional methods.
2.Shorter Extraction Time: The mechanical action of ultrasonic waves accelerates the extraction process by facilitating the penetration of solvent into plant tissues. This leads to significantly reduced extraction times, allowing for higher throughput and faster production cycles.
3.Preservation of Phytochemical Integrity: Ultrasonic extraction operates at lower temperatures compared to heat-based extraction methods, minimizing thermal degradation of heat-sensitive phytochemicals such as polyphenols, flavonoids, and enzymes. This helps retain the natural properties and potency of herbal extracts.
4.Selective Extraction: Ultrasonic parameters such as frequency, power, and duration can be adjusted to selectively extract specific compounds from herbs based on their solubility and molecular characteristics. This enables targeted extraction of desired phytochemicals while minimizing the extraction of unwanted components.
5.Eco-Friendly Process: Ultrasonic extraction requires minimal solvent usage due to its efficient mass transfer capabilities, leading to reduced solvent consumption and waste generation. Additionally, the lower energy consumption and shorter processing times contribute to a more environmentally sustainable extraction process.
Customers' evalution as follow:
The ultrasonic sonicator works very well.
Production process improvement: After using ultrasonic extraction equipment, our entire production process has been greatly improved, and the extraction quality of the product has also been greatly improved.
You have been most kind and helpful. Thank you for your expert communication.
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