An ultrasonic homogenizer is a sophisticated mechanical device designed to break down and emulsify liquids using high-frequency sound waves. This advanced technology finds applications in a variety of fields, including pharmaceuticals, biotechnology, food and beverage processing, materials science, and chemical engineering. The device is composed of three main components: an ultrasonic generator, a probe (also known as a horn or sonotrode), and a sample container.
Ultrasonic Generator: The heart of the system, the ultrasonic generator, produces high-frequency electrical energy. This energy typically ranges from 20 kHz. The generator converts standard electrical power into these high-frequency electrical pulses, setting the stage for the next steps in the homogenization process.
Probe (Horn/Sonotrode): The high-frequency electrical energy generated is transmitted to the probe. Made of durable materials like titanium, the probe vibrates at the same high frequency. Its tip is immersed directly into the sample container, where it efficiently transfers ultrasonic energy into the liquid.
Sample Container: This component holds the liquid sample that is to be processed. The container can vary in size and shape depending on the volume and nature of the sample. It is designed to accommodate the probe and withstand the intense vibrations generated during the process.
Model | SPS20-500S | SPS20-1000S | SPS20-1600S | SPS20-2000 | SPS20-3000 | SPS20-3000Z |
Frequency | 20KHz | 20KHz | 20KHz | 20KHz | 20KHz | 20KHz |
Power | 500Watt | 1000Watt | 1600Watt | 2000Watt | 3000Watt | 3000Watt |
Voltage | 220V | 220V | 220V | 220V | 220V | 220V |
Pressure | Normal | Normal | Normal | Normal | Normal | Normal |
Intensity of sound | >10 W/cm² | >10 W/cm² | >10 W/cm² | >40 W/cm² | >60 W/cm² | >60 W/cm² |
Processing capacity (L/H) | 0.5-2.0 | 1.0-4.0 | 10.0 | 20.0 | 50.0 | 100.0 |
Material of probe | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy |
Generator | Digital type | Digital type | Digital type | Digital type | Digital type | Digital type |
(1) Cavitation. The ultrasonic extractor spreads in the liquid medium to cause a special "cavitation effect". The "cavitation effect" continues to cause thousands of internal pressures to achieve a micro-cavitation of thousands of atmospheres, and to continue "engineering blasting" to cause microscopic strong The shock wave acts on the Chinese herbal medicine, so that the components of the Chinese herbal medicine are "bombarded" to escape, and the substrate of the Chinese herbal medicine is continuously eroded, and the medicinal components that do not belong to the structure of the herb are gradually extracted. Speed up the extraction and extraction of reasonable and effective ingredients of herbs.
(2) The vibration homogenization of the ultrasonic extractor makes each point in the test medium suffer the same effect, which makes the purification of the whole test product more balanced. In general, under the influence of the ultrasonic field, the medicinal substances in Chinese herbal medicines not only act as medium particles to obtain their own great velocity and kinetic energy, but also obtain powerful external forces through the "cavitation effect", so they can be highly efficient and sufficient. extracted.
An ultrasonic homogenizer is a versatile tool widely used in the extraction of bioactive compounds from various materials. Its ability to utilize high-frequency sound waves to break down cell structures and enhance solvent penetration makes it particularly effective in this application. Below are detailed applications of ultrasonic homogenizers in extract preparation:
Botanical Extracts:
Herbal Medicines: Ultrasonic homogenizers are extensively used to extract active compounds from medicinal plants. The process enhances the yield and efficiency of extracting alkaloids, flavonoids, terpenoids, and other phytochemicals.
Essential Oils: The device helps in the extraction of essential oils from flowers, leaves, and stems, improving the efficiency and reducing the extraction time compared to traditional methods.
Flavor Extracts: Ultrasonic homogenizers aid in extracting flavors from fruits, herbs, and spices. The process ensures a higher yield and purity of the extracted flavors, which are then used in food and beverage products.
Active Pharmaceutical Ingredients (APIs): The ultrasonic homogenizer is used to extract APIs from natural sources. This includes the extraction of antibiotics, anti-cancer agents, and other therapeutic compounds.
Customers' evalution as follow:
The ultrasonic homogenizer works very well.
We are using an ultrasonic extractor to extract rose essential oil. When conducting material analysis, the purity of the purified liquid is 20% higher than that originally extracted with chemicals.
The ultrasonic sonicator is a great tool for cell disruption and sample preparation. It's easy to use and produces consistent results. I would highly recommend it.
The ultrasonic sonicator is a powerful tool that can be tricky to use. It took some trial and error to get the settings right, but once I did, it worked perfectly.
You have been most kind and helpful. Thank you for your expert communication.
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