2000W 20KHz Ultrasonic Homogenizer Refining of Biodiesel

Description:

Ultrasonic extraction uses an ultrasonic extraction machine to use the strong cavitation effect, mechanical vibration, high pressure, high temperature, stirring and other effects generated by ultrasonic radiation pressure to increase the molecular motion frequency of the substance. and speed, increasing solvent penetration, thereby accelerating target component decomposition, resulting in faster conversion and extraction that facilitates higher yields. Ultrasonic extraction technology is suitable for a variety of extraction agents. Water, methanol, ethanol, etc. are commonly used extraction agents, which have the advantages of simple operation and high extraction efficiency.

How biodiesel is produced ?

Biodiesel is made through a chemical reaction called transesterification;

Transesterification reaction: refers to the conversion of triglycerides into methyl ester or ethyl ester (i.e. biodiesel) and glycerol

Dtailed Parameters:

Model	SPS20-500S	SPS20-1000S	SPS20-1000	SPS20-2000	SPS20-3000	SPS20-3000Z
Frequency	20KHz	20KHz	20KHz	20KHz	20KHz	20KHz
Power	500Watt	1000Watt	1000Watt	2000Watt	3000Watt	3000Watt
Voltage	220V	220V	220V	220V	220V	220V
Pressure	Normal	Normal	Normal	Normal	Normal	Normal
Intensity of sound	＞10 W/cm²	＞10 W/cm²	＞10 W/cm²	＞40 W/cm²	＞60 W/cm²	＞60 W/cm²
Processing capacity (L/H)	0.5-2.0	1.0-4.0	5.0	20.0	50.0	100.0
Material of probe	Titanium  Alloy	Titanium Alloy	Titanium  Alloy	Titanium  Alloy	Titanium  Alloy	Titanium  Alloy
Generator	Digital type	Digital type	Digital type	Digital type	Digital type	Digital type

Application:

The ultrasonic homogenizer is widely used in the refining process of biodiesel in various industries. Here are its key industry applications:

1.Biodiesel Production: In the biodiesel production process, ultrasonic homogenizers are employed for the refinement of crude biodiesel obtained from feedstock such as vegetable oils or animal fats. The homogenization process helps in breaking down emulsions, removing impurities, and enhancing the quality of the biodiesel product.

2.Transesterification: Ultrasonic homogenizers play a crucial role in the transesterification process, which is the chemical reaction used to convert triglycerides present in feedstock oils into biodiesel and glycerol. Homogenization facilitates the mixing of reactants, accelerates the reaction rate, and improves the efficiency of the transesterification process.

3.Emulsification and Mixing: Ultrasonic homogenizers are utilized for emulsifying and mixing various components in the biodiesel production process, including catalysts, alcohol (methanol or ethanol), and feedstock oils. This ensures uniform distribution of reactants and enhances the overall efficiency of the reaction.

Advantages of Ultrasonic Refining of Biodiesel:

1.Increased biodiesel production

2.The extracted biodiesel is very high quality

3.Fast conversion, less catalyst can be used

4.Can use any raw material (such as vegetable oil, animal oil, waste cooking oil) or cheap waste oil and grease

5.Ultrasonic homogenizer equipment is easy to operate and safe

Customers' recognition of SPTECH's ultrasonic homogenizer:

Customer comments are as follows:

Ultrasonic homogenizer work very well.

When using KOH, ultrasound shortens the reaction time to 5 minutes, and the triglyceride conversion rate is greater than 90%.

You are very kind and helpful. Can help me solve the problem in time, and give a lot of suggestions.

Customer recognition and trust is our motivation.

Shengpai Technology relies on “Customer Service Being First” as its corporate culture. Aim is ”Quality First, Service First”. Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.

Frequently Asked Questions (FAQs):

1. Can any oil be refined into biodiesel?

Yes, using ultrasonic refining technology, the choice of raw materials is diversified, which can be vegetable oil, animal oil or cheap waste oil or grease.

2. Can I customize processor settings for different applications?

Yes, our high-power ultrasonic liquid handlers can precisely control intensity, frequency and treatment time. This enables you to customize settings to suit a variety of applications and achieve optimal results.

3. What kind of maintenance does the processor require?

The processor is designed for easy maintenance. Clean the ultrasonic probe and container regularly, and check for wear regularly to ensure stable performance. Detailed maintenance instructions are provided in the user manual.

4. Is this processor suitable for small-scale operations?

Of course, our high-power ultrasonic liquid handlers are versatile and can be expanded to suit both small and large operations, making them suitable for businesses of all sizes.

5. What is the service life of a high-power ultrasonic liquid handler?

Featuring rugged construction and high-quality materials, this processor is built to last and provide years of reliable operation. Proper care and maintenance can further extend its lifespan.

6. Does the processor have security features?

Yes, safety is the most important thing. Our processors are equipped with multiple safety mechanisms, including overheating protection, voltage regulation, abnormal automatic shutdown, etc., to ensure safe operation.

7. How can processors contribute to sustainable practices?

The processor's energy-efficient design minimizes power consumption and reduces environmental impact. In addition, its rapid processing capabilities reduce waste generation and are consistent with sustainable manufacturing practices.

8. Can it be used for nanoemulsion production?

Of course, high-power ultrasonic liquid handlers excel at producing nanoemulsions. Its precisely controlled, powerful cavitation creates stable nanometer-sized droplets, which is critical for nanoemulsion formulations.

9. What technical support and training do you provide?

We provide comprehensive technical support, including installation guidance, operational training and troubleshooting assistance. Our team is dedicated to ensuring a seamless experience with the processor.

10. Are there any successful cases of using this processor to produce biodiesel?

Yes, our experiments have proven that when KOH is used, ultrasound shortens the reaction time to 5 minutes and the conversion rate of triglycerides reaches more than 90%.

Experience the future of ultrasonic liquid handling with our high-power ultrasonic liquid handlers. Unleash its high power potential at low cost and increase productivity across industries.