Low Cost High Efficient Ultrasonic Sonicator For Emulsion Production

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Low Cost High Efficient Ultrasonic Sonicator For Emulsion Production

Frequency: 20KHz Power: 3000W Generator: Digital Type Control Method: Manual or external control(RS485: Optional) Min order: 1PCS

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Model:
SPS20-3000Z
Brand:
SP
Code:
8543709990

Product Description

Description:

Ultrasonic sonicator is mainly composed of two parts, an ultrasonic generator and an ultrasonic vibration part( ultrasonic transducer with booster and probe), which are connected by a dedicated cable.

ultrasonic emulsion

Emulsions are dispersions of two or more immiscible liquids. Highly intensive ultrasound supplies the power needed to disperse a liquid phase (dispersed phase) in small droplets in a second phase (continuous phase). In the dispersing zone, imploding cavitation bubbles cause intensive shock waves in the surrounding liquid and result in the formation of liquid jets of high liquid velocity. At appropriate energy density levels, ultrasound can well achieve a mean droplet sizes below 1 micron (micro-emulsion).

Ultrasound creates acoustic cavitation, which produces violently imploding vacuum bubbles, causing shock waves, microjets and strong shear forces as well as extreme local temperatures (~5,000 K)and pressures (~1,000 atm). These extreme conditions result in exceptionally efficient mixing, yielding nanoemulsions with very small droplet sizes and enormous contact areas between all components.

Specification:

Model	SPS20-500S	SPS20-1000S	SPS20-1000	SPS20-2000	SPS20-3000	SPS20-3000Z
Frequency	20Khz	20Khz	20Khz	20Khz	20Khz	20Khz
Power	500 W	1000 W	1000 W	2000W	3000W	3000 W
Voltage	220V	220V	220V	220V	220V	220V
Pressure	Normal	Normal	Normal	35 MPa	35 MPa	35 MPa
Intensity of sound	＞10 W/cm²	＞10 W/cm²	＞10 W/cm²	＞40 W/cm²	＞60 W/cm²	＞60 W/cm²
Processing capacity (L/H)	0.5-2.0	1.0-4.0	5.0	20.0	50.0	100.0
Material of probe	Titanium Alloy	Titanium Alloy	Titanium Alloy	Titanium Alloy	Titanium Alloy	Titanium Alloy
Generator	Digital type	Digital type	Digital type	Digital type	Digital type	Digital type

Demonstration of ultrasonic emulsification:

Application:

Ultrasonic treatment of chemical extraction, biodiesel production, organic synthesis, treatment of microorganisms, degradation of toxic organic pollutants, chemical reaction rate and yield, catalytic efficiency of catalysts, biodegradation treatment, ultrasonic anti-scaling, biological cell comminution, dispersion and coagulation A local small environment that is very beneficial to the reaction process can greatly increase the reaction rate and reduce the reaction conditions.

Ultrasonic Emulsification Features:

1. The emulsification quality is high. The average droplet size of the formed emulsion is small, which can reach 0.2~2um. The droplet size distribution range is narrow, up to 0.1~10um. The concentration is high, the concentration of pure emulsion can reach 30%, adding emulsifier can reach 70%.

2. The emulsification is stable, you can produce stable emulsions without or with less emulsifiers, and some can be stable for several months or even more than half a year, with low energy consumption, high production efficiency and low cost.

3. The type of emulsion can be controlled. Under certain sound field conditions, both oil-in-water and water-in-oil emulsions can be prepared. However, it is impossible to achieve mechanical emulsification. Only the properties of emulsifiers can control the type of emulsion. For example, when toluene is emulsified in water, one type of emulsion can be formed under low sound intensity conditions, and another type of emulsion can be formed under high sound intensity conditions.

4. Low power required to produce emulsion.

5. The type of emulsion can be controlled. Using ultrasonic emulsification, under certain sound field conditions, both O/W (oil-in-water) and W/O (water-in-oil) emulsions can be prepared; however, mechanical emulsification is impossible, and only the properties of the emulsifier can control the emulsion type.

Ultrasonic Sonicator Features:

1. Core parts with Titanium alloy materials

2. Ultrasonic probe with different size and type for selection

3. Matching with digital generator, auto-tuning, auto search frequency

4. With automatic alarm protection, easy to operate

5. Power adjustable from 1% to 99%

6. Amplitude stability and high, long working hours, more efficiency

7. Provide consulting services and custom reactor designs

Display of some other ultrasonic horns:

ultrasonic probe

Ultrasonic Sonicator Reviews:

Customers' evalution as follow:

The ultrasonic sonicator works very well.

We improved yield by 5% if we run for 5 minutes.

You have been most kind and helpful. Thank you for your expert communication.

Customers' recognition and trust is our driving force.

Shengpai Technology relies on “Customer Service Being First” as its corporate culture. Aim is ”Quality First, Service First”. Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.

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